Sensors and Signals for Chemical Engineers


Objective: Understand how sensors convert physical quantities into electrical signals, how analog-to-digital conversion and calibration work, and select the sensors for your course project. Estimated time: 1-2 hours, due two class periods after assignment.

Your controller is only as good as its measurement. Study the Sensors lesson from Data-Driven Engineering, and review the course page on Sensors and Data Acquisition, then complete the activity below.

Learn with AI

"Quiz me with 5 questions, one at a time, about sensors for a microcontroller project: analog vs digital outputs, what an ADC's resolution (e.g., 10-bit over 0-3.3V) means for the smallest detectable change, why calibration is needed, what sensor noise looks like and how averaging helps, and what response time means for control. Grade my answers and list my misconceptions."
"Give me an explanation of how a thermistor-based temperature measurement works, from resistance change to ADC counts to degC, that contains ONE subtle error. I will find it. Then reveal the error and show the correct signal chain."

Apply to Your Project

Choose the sensor(s) for your project measurement. Use this prompt to structure the selection, then verify the recommendation against at least one real datasheet:

"I need to measure {your variable, e.g., temperature/level/flow/pH} in the range {range} for a student control project using {your microcontroller}. Compare 2-3 sensor options on: range, accuracy, response time, output type (analog/digital/I2C), supply voltage, and price. Recommend one and state the assumptions behind the recommendation. Then list the questions I should answer from the datasheet before buying."

Estimate your measurement resolution: with your microcontroller's ADC and the sensor sensitivity, what is the smallest change in the process variable you can detect? This number matters when you tune a controller later.

What to Turn In

Add a section (about 1 page) to your project notebook and submit it as a PDF. Use Generative AI for drafting if you like, but you own the numbers. Answer these questions:

  1. Which sensor did you select for your project and why? Include the comparison table (2-3 options) with datasheet-verified values.
  2. What is your calculated measurement resolution (smallest detectable change), showing the ADC and sensitivity numbers used?
  3. How will you calibrate the sensor, and against what reference?
  4. From the flawed-explanation prompt: what was the planted error, and did you catch it? What does that tell you about verifying signal-chain explanations?

Course Information

Assignments

Projects

Exams

Dynamic Modeling

Equipment Design

Control Design

Optimal Control

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